內(nèi)容簡(jiǎn)介
《數(shù)控機(jī)床裝調(diào)與檢測(cè)》是印度魯班工坊系列教材之一，由魯班工坊主要建設(shè)單位天津輕工職業(yè)技術(shù)學(xué)院數(shù)控設(shè)備應(yīng)用與維護(hù)專業(yè)教師團(tuán)隊(duì)，以魯班工坊設(shè)備為載體，參照國(guó)家技能鑒定標(biāo)準(zhǔn)編寫而成的。
《數(shù)控機(jī)床裝調(diào)與檢測(cè)》主要內(nèi)容包括：數(shù)控系統(tǒng)連接、數(shù)控機(jī)床電路設(shè)計(jì)與連接、PMC調(diào)試、FANUC CNC系統(tǒng)參數(shù)設(shè)定、數(shù)控車床的結(jié)構(gòu)與精度檢驗(yàn)、數(shù)控銑床的結(jié)構(gòu)與精度檢驗(yàn)等內(nèi)容。本書印有二維碼，配套有教學(xué)資源和視頻。
《數(shù)控機(jī)床裝調(diào)與檢測(cè)》可作為魯班工坊的教學(xué)與培訓(xùn)用書，亦可作為高等職業(yè)院校數(shù)控設(shè)備應(yīng)用與維護(hù)專業(yè)和數(shù)控技術(shù)專業(yè)及相關(guān)專業(yè)教材。
適讀人群：本書可作為魯班工坊的教學(xué)與培訓(xùn)用書，也可作為高等職業(yè)院校數(shù)控設(shè)備應(yīng)用與維護(hù)專業(yè)和數(shù)控技術(shù)相關(guān)專業(yè)教材。
《數(shù)控機(jī)床裝調(diào)與檢測(cè)》是印度魯班工坊系列教材之一，由魯班工坊主要建設(shè)單位天津輕工職業(yè)技術(shù)學(xué)院數(shù)控設(shè)備應(yīng)用與維護(hù)專業(yè)教師團(tuán)隊(duì)，以魯班工坊設(shè)備為載體，參照國(guó)家技能鑒定標(biāo)準(zhǔn)編寫而成的。
《數(shù)控機(jī)床裝調(diào)與檢測(cè)》主要內(nèi)容包括：數(shù)控系統(tǒng)連接、數(shù)控機(jī)床電路設(shè)計(jì)與連接、PMC調(diào)試、FANUC CNC系統(tǒng)參數(shù)設(shè)定、數(shù)控車床的結(jié)構(gòu)與精度檢驗(yàn)、數(shù)控銑床的結(jié)構(gòu)與精度檢驗(yàn)等內(nèi)容。本書印有二維碼，配套有教學(xué)資源和視頻。
《數(shù)控機(jī)床裝調(diào)與檢測(cè)》可作為魯班工坊的教學(xué)與培訓(xùn)用書，亦可作為高等職業(yè)院校數(shù)控設(shè)備應(yīng)用與維護(hù)專業(yè)和數(shù)控技術(shù)專業(yè)及相關(guān)專業(yè)教材。
為擴(kuò)大與沿線國(guó)家的職業(yè)教育合作，貫徹落實(shí)天津市啟動(dòng)實(shí)施的將優(yōu)秀職業(yè)教育成果輸出國(guó)門與世界分享計(jì)劃的要求，職業(yè)教育作為與制造業(yè)聯(lián)系最緊密的一種教育形式，正在發(fā)揮著舉足輕重的作用。根據(jù)共建“魯班工坊”的合作意向，首批印度來華培訓(xùn)教師在天津參加了“印度·魯班工坊EPIP師資研修班”，并開展了為期一個(gè)月的師資培訓(xùn)。在印度建立的“魯班工坊”為印度數(shù)控維修相關(guān)企業(yè)和當(dāng)?shù)氐闹袊?guó)企業(yè)培養(yǎng)急需的技術(shù)技能人才，實(shí)現(xiàn)了優(yōu)質(zhì)資源共享。為了配合印度“魯班工坊”的理論和實(shí)訓(xùn)教學(xué)，開展交流與合作，提高中國(guó)職業(yè)教育的國(guó)際影響力，創(chuàng)新職業(yè)院校國(guó)際合作模式，輸出我國(guó)職業(yè)教育優(yōu)秀資源，課題組編寫了《數(shù)控機(jī)床裝調(diào)與檢測(cè)》教材。
數(shù)控機(jī)床的安裝調(diào)試主要是數(shù)控系統(tǒng)的安裝調(diào)試和機(jī)械結(jié)構(gòu)的精度檢測(cè)與調(diào)整，本書講述了數(shù)控系統(tǒng)的連接、機(jī)床電路、PMC調(diào)試、系統(tǒng)參數(shù)設(shè)定和機(jī)床的精度檢測(cè)等內(nèi)容。
項(xiàng)目一為數(shù)控系統(tǒng)連接，包含認(rèn)識(shí)FANUC 0i-D系統(tǒng)和FANUC I/O單元模塊連接兩部分。項(xiàng)目二為數(shù)控機(jī)床電路設(shè)計(jì)與連接，包含機(jī)床電源電路設(shè)計(jì)與連接和機(jī)床控制電路設(shè)計(jì)與連接兩部分。項(xiàng)目三為PMC調(diào)試，包含認(rèn)識(shí)PMC地址和PMC程序調(diào)試兩部分。項(xiàng)目四為FANUC CNC系統(tǒng)參數(shù)設(shè)定，包含基本參數(shù)設(shè)定和伺服參數(shù)設(shè)定兩部分。項(xiàng)目五為數(shù)控車床的結(jié)構(gòu)與精度檢驗(yàn)，包含數(shù)控車床的結(jié)構(gòu)和ZTXC-15數(shù)控車床精度檢驗(yàn)兩部分。項(xiàng)目六為數(shù)控銑床的結(jié)構(gòu)與精度檢驗(yàn)，包含數(shù)控銑床的結(jié)構(gòu)和數(shù)控銑床精度檢驗(yàn)兩部分。
全書共分六個(gè)項(xiàng)目，由韓志國(guó)、高紅宇主編，戴裕崴主審。項(xiàng)目一、項(xiàng)目三和項(xiàng)目四由韓志國(guó)編寫，項(xiàng)目二由王同慶編寫，項(xiàng)目五和項(xiàng)目六由高紅宇編寫；P.Muthuraman和Sureshkumar Seenivasan兩位印度老師結(jié)合印度的實(shí)際情況，對(duì)教材內(nèi)容進(jìn)行了合理調(diào)整。天津輕工職業(yè)技術(shù)學(xué)院教師王娟、葉菲、宮宇航參與了本書的翻譯工作。
限于編者水平和編寫時(shí)間匆忙，書中可能存在疏漏和不妥之處，懇請(qǐng)讀者批評(píng)指正。
編者
2017年4月
In response to carry out the plan that share the outstanding achievements in vocational education with the world,vocational education plays an important role as one of the manufactoring-favoured types of education.Acoording to the cooperative intention of lauching“Luban Workshop”,the first Indian trainees came to Tianjin to participate the“India Luban Workshop EPIP teacher training classes”and a month-long teacher training.Indian“Luban Workshop”cultivates skilled personnel in urgent need for Indian CNC maintenance-related enterprises and local Chinese enterprises so that high-quality resource sharing can be achieved.In order to cooperate with Indian“Luban Workshop”in both theoretical and practical ways and to enhance the international influence of Chinese vocational education,CNC machine tool adjustment detection is written as the time requires,developing innovative cooperation models and sharing Chinese high quality vocational education resource.
With numerical calculation being the core technology,NC machine tools are cold processing equipment,executing program codes and coordinating all work with computers,which is a core technology applied in intelligent manufacture.Being mechanical processing equipment of high speed,high precision and high reliability,they are mainly applied in fields of IT,auto,light industry,medicine,aviation,etc.
Project one introduces NC system connection with the basic knowledge of the FANUC 0i-D system and FANUC I/O unit module connection.Project two explains the design and connection of CNC machine tools,including machine power supply circuit design and connection,machine control circuit design and connection.Project three is about PMC debugging,consisting of PMC address and PMC program debugging.Project four talks about FANUC CNC system parameter setting,including basic parameter setting and servo parameter setting.Project five presents the CNC lathe structure and accuracy test,including the structure of CNC lathe and ZTXC-15 CNC lathe accuracy test.Project six introduces CNC milling machine structure and accuracy test,including the structure of CNC milling machine and ZTXX30A CNC milling machine precision test.
The book is divided into six programs among which Program one,three and four are compiled by Han Zhiguo,Program five and six by Gao Hongyu and Program two by Wang Tongqing.P.Muthuraman and Sureshkumar Seenivasan made reasonable adjustment in contents in correspondence with Indian facts.Teachers of Tianjin Light Industry Vocational Technical College Wang Juan,Ye Fei and Gong Yuhang participated in the translation work of this book.
Limited by level and time,there may be many omissions and mistakes.Criticism and advice from readers are welcome.
Compiler
April,2017
作者簡(jiǎn)介
韓志國(guó)，天津輕工職業(yè)技術(shù)學(xué)院，教研室主任、副教授，國(guó)家骨干高職院校數(shù)控設(shè)備應(yīng)用與維護(hù)專業(yè)建設(shè)核心成員，天津市高水平示范校建設(shè)數(shù)控設(shè)備應(yīng)用與維護(hù)專業(yè)建設(shè)負(fù)責(zé)人，天津市精品課程負(fù)責(zé)人，天津市科委高新技術(shù)評(píng)審專家，天津市級(jí)教學(xué)團(tuán)隊(duì)成員。主編教材3部，其中國(guó)家“十一五”規(guī)劃教材1部，國(guó)家“十二五”規(guī)劃教材1部。從事數(shù)控設(shè)備應(yīng)用與維護(hù)專業(yè)教學(xué)工作12年，參加國(guó)家自然科學(xué)基金項(xiàng)目1個(gè)，負(fù)責(zé)國(guó)家教改項(xiàng)目1個(gè)，天津市級(jí)教改項(xiàng)目1個(gè)。
項(xiàng)目一數(shù)控系統(tǒng)連接1
任務(wù)一認(rèn)識(shí)FANUC 0i-D系統(tǒng)1
任務(wù)二FANUCI/O單元模塊連接14
習(xí)題20
項(xiàng)目二數(shù)控機(jī)床電路設(shè)計(jì)與連接22
任務(wù)一機(jī)床電源電路設(shè)計(jì)與連接22
任務(wù)二機(jī)床控制電路設(shè)計(jì)與連接31
習(xí)題43
項(xiàng)目三PMC調(diào)試45
任務(wù)一認(rèn)識(shí)PMC地址45
任務(wù)二PMC程序調(diào)試53
習(xí)題61
項(xiàng)目四FANUC CNC系統(tǒng)參數(shù)設(shè)定62
任務(wù)一基本參數(shù)設(shè)定62
任務(wù)二伺服參數(shù)設(shè)定76
習(xí)題88
項(xiàng)目五數(shù)控車床的結(jié)構(gòu)與精度檢驗(yàn)89
任務(wù)一認(rèn)識(shí)數(shù)控車床的結(jié)構(gòu)89
任務(wù)二ZTXC-15數(shù)控車床精度檢驗(yàn)100
習(xí)題112
項(xiàng)目六數(shù)控銑床的結(jié)構(gòu)與精度檢驗(yàn)113
任務(wù)一認(rèn)識(shí)數(shù)控銑床的結(jié)構(gòu)113
任務(wù)二數(shù)控銑床精度檢驗(yàn)126
習(xí)題145
參考文獻(xiàn)146
Project One CNC System Connection1
Task 1 About FANUC 0i-D System1
Task 2 FANUC I/O Unit Module Connection16
Exercise23
Project Two Design and Connection of NC Machine Electric Circuit24
Task 1 Design and Connection of Powers Supply Circuit24
Task 2 Design and Connection of Control Circuit34
Exercise48
Project Three PMC Debugging49
Task 1 About PMC Address49
Task 2 Debugging for PMC System57
Exercise65
Project Four Parameter Setting of FANUC CNC System 67
Task 1 Fundamental Parameter Setting67
Task 2 Servo Parameter Setting80
Exercise94
Project Five Structure and Precision Test of NC Lathe95
Task 1 About Structure of NC Lathe95
Task 2 Precision Test of ZTXC-15 NC Lathe 109
Exercise121
Project Six Structure and Precision Test of NC Milling Machines122
Task 1 About Structure of NC Milling Machines122
Task 2 Precision Test of NC Milling Machine137
Exercise159
Bibliography161
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